Key Components of Steel Buildings 35% Cost Saving

Product Name: EconoSteel SEO Description: EconoSteel offers 35% cost savings on steel buildings. As a factory, we guarantee high-quality components for your construction needs.
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  • Product Description
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Overview

Basic Info.

Model NO.
KXD-CH130
Type of Steel For Building Structure
High-Strength Steel
Residential Wall Structure
Wall Support
Application
Steel Workshop, Steel Structure Platform, Steel Fabricated House, Structural Roofing, Frame Part, Steel Walkway and Floor, Steel Structure Bridge
Product Name
Steel Structure
Brand Name
Kxd Steel Structure
Main Beams&Columns
Q345 or Q235 H-Section Steel(Painted or Galvanized
Purlin
C.Z Shape Steel Channel
Size
Costomers′ Requirements
Wall
Sandwich Panel or Corrugated Steel Plate
Door
Client′s Request
Color
Client′s Request
Transport Package
Seaworthy Packing
Specification
customize
Origin
Shandong China
HS Code
7308000090
Production Capacity
25000 Tons Per Year

Product Description

Key Components Of Steel Buildings 35% COST SAVING

Key Components of Steel Buildings 35% Cost Saving
Product Description

 

(1)What is pre-engineered steel building?
Pe-engineered steel buildings 
are a steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components. 


These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on the customer's requirements. All the steel buildings are custom designed to be lighter in weight and high in strength.
(2)Model of pre-engineered steel buildings Key Components of Steel Buildings 35% Cost Saving
 
(3)Applications of pre-engineered steel buildings
Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With the advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications such as factories, warehouses, logistics center, showrooms, shopping malls, schools, hospitals, community buildings, etc…
The application of PEBs:
Industrial: Factories, Workshop, Warehouses, Cold Storages, Steel Mills, Assembly Plant
Commercial :  Showrooms ,  Supermarkets ,  Offices ,  Shopping Centers ,  Exhibition Halls ,  Restaurants ,  Logistic Centers , Multi-pupose Buildings.
Public: Schools, Hospitals, Conference Halls, Laboratories, Museums, Stadiums

Others: Farms, Utility Shelters, Pump Stations, Aircraft Hangars, Airport Terminals

Key Components of Steel Buildings 35% Cost Saving Key Components of Steel Buildings 35% Cost Saving Key Components of Steel Buildings 35% Cost Saving Key Components of Steel Buildings 35% Cost Saving
(4)Why should we choose pre-engineered steel buildings?

1. Cost Savings

Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.

2. Quick Erection

All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with the tradtional R.C.C(reinforced concrete) building.

3. Flexibility

Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.

4. Energy Efficiency

Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.

(5)Components of a pre-engineered steel building:
Pre-engineered metal buildings consists of following components:

Primary Members / Main Frames
Secondary Members / Cold Formed Members
Roof & Wall Panels
Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
Sandwich Panels

PRIMARY MEMBERS / MAIN FRAMES
Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.


Key Components of Steel Buildings 35% Cost Saving Key Components of Steel Buildings 35% Cost Saving

SECONDARY MEMBERS / COLD FORMED MEMBERS

Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.
Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of GB/ISO/CE or equivalent.

Key Components of Steel Buildings 35% Cost SavingKey Components of Steel Buildings 35% Cost Saving
ROOF & WALL SHEETS/PANELS
Standard steel panels are 0.3,0.4 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating.  The base material is pretreated, before applying a corrosion resistant primer and top coat. The combined thickness of the painted film is 25 microns on the front side and 12 microns on the reverse side.
Key Components of Steel Buildings 35% Cost SavingKey Components of Steel Buildings 35% Cost SavingKey Components of Steel Buildings 35% Cost Saving

OTHER BUILDING ACCESSORIES

Other building accessories include anchor bolts, fasteners(bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts,doors, windows,ventilators,skylight panels,louvers and all other building-related materials.
Key Components of Steel Buildings 35% Cost Saving Key Components of Steel Buildings 35% Cost Saving
 
MAIN PART ITEM SPECIFICATION
Main Steel Frame Steel Beam Q235/Q345B
H shape steel, alkyd/epoxy zinc-rich painting primary painting in twice
Main Column Q235/Q345B
H shape steel, alkyd/epoxy zinc-rich painting primary painting in twice
Wind Column Q235/Q345B
H shape steel, alkyd/epoxy zinc-rich painting primary painting in twice
Supporting System Brace Q235/Q345B, angle steel or circular steel tube, process and paited
Roof Purlin Q235/Q345B, C or Z shape steel, alkyd painting/hot dip galvanized
Wall Purlin Q235/Q345B, C or Z shape steel, alkyd painting/hot dip galvanized
Tie Bar Q235/Q345B, Φ114x3 round steel tube, process and painted
Sag Rod Q235/Q345B, Φ12 round steel, process and painted
Roof Cladding Color corrugate steel sheet, EPS sandwich panel, rock wool, PU, glass wool
Wall Claddding Color corrugate steel sheet, EPS sandwich panel, rock wool, PU, glass wool
Accessories Bolts Ordinary, high strength, stud bolts, anchor bolts
Butter 0.5mm galvanized/prepainted steel plate, stainless steel
Windows Aluminum alloy-glass, aluminum alloy-shutter, PVC
Doors Sliding sandwich panel/ steel door, rolling shutter door
Floor Deck #600, #688, #720, T:0.7-1.2mm thick color corrugated steel plate
Down pipes VC pipe or steel sheet material or aluminum pipe
Roof Ridge Color steel sheet
Edge Cover 0.5mm color steel sheet
Skylighting FRP light transfer belt
Ventilator Exhaust fan, ventilation louvers
Crane Crane in 5 tons to 20 tons
Design Parmameters Building Size Length(m)*Width(m)*Eave Height(m)
Local Weather Wind load, Snow load, earthquake magnitude
Roof and wall panel With or without insulation for roof and wall
Bearing Make the house resisting heavy wind by 120km/h and 8 grade earthquake
Protection Color steel sandwich panel has a good fire proof and heat insulation performance
Packing Main steel frame loaded in 40'OT, roof and wall panels loaded in 40'HQ

Key Components of Steel Buildings 35% Cost Saving Key Components of Steel Buildings 35% Cost Saving
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Packaging & Shipping

Key Components of Steel Buildings 35% Cost Saving

FAQ

 Comparison between Pre-Engineered and Conventional  Building.

Properties Pre-Engineered Steel Building Conventional   Building
Structural Weight Pre-engineered buildings are on the average 30% lighter because of the efficient use of steel.Secondary members are light weight roll formed "Z" or "C" shaped members. Primary steel members are selected hot rolled "T" sections. Which are, in many segments of the members heavier than what is actually required by design. Secondary members are selected from standard hot rolled sections which are much heavier.
Design Quick and efficient design since PEB's are mainly formed by standard sections and connections design, time is significantly reduced. Each conventional steel structure is designed from scratch with fewer design aids available to the engineer.
Construction Period Average 6 to 8 weeks Average 20 to 26 weeks
Foundation Simple design, easy to construct and light weight. Extensive, heavy foundation required.
Erection and Simplicity Since the connection of compounds is standard the learning curve of erection for each subsequent project is faster. The connections are normally complicated and differ from project to project resulting tin increasing the time for erection of the buildings.
Erection Time and Cost The erection process is faster and much easier with very less requirement for equipment Typically, conventional steel buildings are 20% more expensive than PEB in most of the cases, the erection costs and time are not estimated accurately.
Erection process is slow and extensive field labour is required. Heavy equipment is also needed.
Seismic Reistance The low weight flexible frames offer higher resistance to seismic forces. Rigid heavy frames do not perform well in seismic zones.
Over all Cost Price per square meter may be as low as by 30 % than the conventional building. Higher price per square meter.
Architecture Outstanding architectural design can be achieved at low cost using standard architectural details and interfaces. Special architectural design and features must be developed for each project which often requires research and thus resulting in higher cost.
Future Expansion Future expansion is very easy and simple. Future expansion is most tedious and more costly.
Safety and Responsibility Single source of responsibility is there because the entire job is being done by one supplier. Multiple responsibilities can result in question of who is responsible when the components do not fit in properly, insufficient material is supplied or parts fail to perform particularly at the supplier/contractor interface.
Performance All components have been specified and designed specially to act together as a system for maximum efficiency, precise fir and peak performance in the field. Components are custom designed for a specific application on a specific job. Design and detailing errors are possible when assembling the diverse components into unique buildings.


Our excellent design team will design the steel structure building for you. We can quote If you give the following information.
 

1 Location (where will be built? ) _____country, area
2 Size: Length*width*height _____mm*_____mm*_____mm
3 Live load on roof(KN/M2), live load on second floor(KN/M2) if have
4 Wind load (max. Wind speed) _____kn/m2, _____km/h, _____m/s
5 Snow load (max. Snow height) _____kn/m2, _____mm
6 Anti-earthquake _____level
7 Brickwall needed or not If yes, 1.2m high or 1.5m high
8 Thermal insulation If yes, EPS, fiberglass wool, rockwool, PU sandwich panels, Corrugated steel sheet with fiber glass wool will be suggested; If not, the Corrugated steel sheet will be ok. The cost of the latter will be much lower than that of the former.
9 Door quantity & size _____units, _____(width)mm*_____(height)mm
10 Window quanity & size _____units, _____(width)mm*_____(height)mm
11 Crane needed or not If yes, _____units, max. Lifting weight____tons; Max. Lifting height _____m
12 Skylight belt, ventilator and any other accessories if needed.
Key Components of Steel Buildings 35% Cost Saving
Q:Are you manufacturer or trading company?
A:We are manufacture factory, located in Qingdao city, near to Qingdao port. And we have total 7 workshops from steel structure to wall and roof sheet.
 
Q: How about your production capacity?
A: Pre engineered steel structure building (warehouse/workshop/hangar/shed/high rise apartment): 50000 sqm monthly. Prefabricated house (portacabin/labor camp/site office): 100000 sqm monthly. Prefab affordable house (low cost family/residential/refugee): 4200 units monthly. Container house: 800 units monthly. Light steel villa: 10000 sqm monthly.

Q: How about your quality control?
A: We have got certificate ISO & CE. Products processing through cutting, bending, welding, shot blasting, ultrasonic testing, packing, storing, loading to ensure no quality defects.

Q: Is third party inspection available?
A: SGS, BV, TUV, etc. are available, it is according to client requirement.

Q: How about your delivery time?
A: Generally within 20~30 days, it is according to order quantity, partial shipment is allowed for big order.

Q: What about the installation?
A: We'll provide the detailed installation drawing, supervisors guiding installation is available. We can do turnkey job for some kind of projects.

Q: How to ensure the product you supply is what we want exactly?
A: Sales and engineer team will provide you the suitable solution according to your requirements before placing order. Proposal drawing, Shop drawing, 3D drawing, Materials photos, Finished projects photos are available, which will help you understand the solution we provided deeply.

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